Saturday 23 June 2012

Getting Down To The Business End Of Things

The team is now ripping into the major works. The hull has been opened up completely in several areas in order to deal to previously identified delignification of the inner planking. This has been caused as a result of the impressed current cathodic protection system installed on the boat, which does a great job of protecting the metal parts, but can cause "alkali attack" on wood in contact with the metal parts, causing the lignin within the wood to break down.

Looking on the right, what appears to be rot in the inner planking is not, it's the timber breaking down because of delignification. Only timber in contact with the bronze strapping in a few places has been affected. 

Opening her right up. The bronze strapping runs from deck to keel throughout the boat, tying the planking  timbers together as an extra form of structural strengthening - total overkill, but there is no way this baby is coming apart!

Deadwood Repairs Continued

Here's a shot of some of the deadwood repairs, now screwed in place.


Sunday 17 June 2012

Repairs to Keel Deadwood Under Way

The worm damage to the keel deadwood is not extensive, so they are doing dutchman repairs by hand. If you look closely you can see that the deadwood is actually laminated, so they are scarfing in matching sections.



And here with the dutchman repairs glued in.


Unfortunately they have found a bit of rot in the rudder, entirely the result of a botched previous repair using inappropriate materials. Nothing major.


Thursday 14 June 2012

What's in a name?

Thanks to Wayne Haight, who is from Hawaii and is going to be crewing for the trip to NZ, for clarifying the total balls-up that is Kamalii's name. I have updated the text on the "About Kamalii" page.

Tuesday 12 June 2012

State of Play

Spoke at length with Rick this morning. Pretty much all good news. The only significant rot is along the waterline, with some smaller patches of worm damage around the keel deadwood. There appears to have been some selective refastening done in the past, and overall the outer fasteners are very good, and the inner fasteners are excellent. Essentially, there is absolutly no need to re-plank the entire hull. The centreboard case looks good, but cannot tell entirely until she is lifted again to drop the board out. The rudder is near perfect, thanks to its copper sheathing, and with no apparent play in any of the bearings.

They are peeling off all the stemwood and will laminate up all new sections, will selectively re-plank where required, and will still have to open up the hull completely in three areas in order to deal to some delignification on the inner planking where the bronze strapping is rebated in; the impressed current cathodic protection system has done a great job of protecting the metal fittings, but at the expense of some alkali attack.

On the downside, the work is proving slower than expected, in no small part due to the high quality of construction; just getting the boards off is proving a mission. We are now working towards dropping her back in the water at the end of July.

I advised Rick that I have decided to finsh the transom bright. He laughed and told me that he was going to finish it bright whether I wanted it or not! Just looks too cool.

So, with a lot of work, hopefully in the not too distant future she will look something like this once again:


Sunday 10 June 2012

And They're Off!

Not wasting any time ripping into the work.

Attacking the stem.
Richard removing planking for
access into the centreboard housing.

Planking removed around centreboard housing. You can
see the rebated bronze strapping that sits on the inside of
the planking.





Stem wood removed. You can see the
rot on the port side water line that has
been dug out.
Peeling to check on the surface state of the planking (and killing worm).

Saturday 9 June 2012

Spars Shaping Up

Work continues on the spars and rigging. Really starting to look good.

They are going to look stunning.
Spreader socket removed - the timber looks virtually new (and apparently even smelt like new).  



Not new, but the original fittings that have been bead blasted.

...and here's a random shot of the deck showing some
re-plugging and re-caulking. The whole deck will be given
a light sand to finish.

Up, Up and Away...

Finally, Kamalii is out on the hard. She lifted out Tuesday morning, and it all went without a hitch.

Rick is going right over her and will give us the full report after the weekend, but at first glance she appears to be in much better condition than we expected. Rot in the outer planking is largely limited to the waterline, stem and a few specific areas around the deadwood. The rudder looks great, prop is also in great condition, thru hulls all seem fine at first glance; phew! For ten years of just sitting in a slip she really is in quite amazing shape - a real testament to the quality of construction.

Keiran Russell from Quadrant Yachts flew in for the lift and took loads of pictures and video for us.

Really not too bad, eh?! The mussel farm on the bottom of the keel is what the whole hull was like before it was scraped by a poor suffering diver.

The outer skin is still to go on, but I am really starting to think that transom should be finished bright...
Nice lines. Even after all these years of neglect she really does look like she came out of a mould.

You can see the areas of worm damage on the keel deadwood.


Sexy.

Sam Elliot finds something interesting. Actually, that's Rick Brown, the shipwright.




A passenger. The worst rot is on the waterline, but it all appears to be limited to just the outer layer.


Some video of her getting lifted.

Tuesday 5 June 2012

Some News

Keiran Russell from Quadrant Yachts, our agent, is passing through LA so is spending a couple of days with the boat. Officially she hauls tomorrow (Tuesday US time), so fingers crossed it happens. Rick is planning on hitting the hull work hard and fast, so hopefully we are still on target time-wise.

The mizzen spreaders needed a bit of work on them, so have decided to just go ahead and make some new ones.

The first bit of bad news about the boat (though not at all unexpected) - both life-rafts are shot. Oh well, time to go shopping...